Cutting

Cutting is one of the most crucial stages in garment production, where precision meets craftsmanship. At Megaya Bali, the cutting process ensures that each piece of fabric is measured, aligned, and shaped exactly according to your approved patterns—setting the foundation for clean construction, consistent sizing, and high-quality final results. A perfectly cut garment begins long before stitching; it begins with accuracy, technique, and attention to detail.

In this stage, our cutting team works with calibrated measurements, carefully layered fabric, and professionally engineered patterns to ensure every panel fits together seamlessly during sewing. Whether your collection features structured pieces, flowy silhouettes, stretch materials, or specialty fabrics, our cutting process adapts to the behavior and characteristics of each textile. We recognize that the way fabric is cut directly affects fit, drape, comfort, and durability—making this step essential for a smooth production flow.

Megaya Bali follows the pattern and instructions you provide—based on your tech pack, reference sample, or measurement sheet—to ensure that each piece is prepared with consistency across batches. While we do not provide tech pack creation, we execute the cutting phase with complete adherence to the technical guidelines you supply.

Our team handles both small-batch orders and larger volume productions with equal care, using experienced hands to minimize waste, maintain accuracy, and support sustainable production through efficient layout planning (marker making).

Our Cutting Process Includes:
– Fabric Preparation: Inspecting fabric for flaws, aligning grainlines, and relaxing the material to prevent distortion during sewing.

– Layering and Layout: Strategically arranging multiple fabric layers and pattern placements to optimize usage and minimize waste.

– Precision Cutting: Using professional cutting tools and techniques to produce clean, accurate fabric panels that perfectly match the approved patterns.

– Marking & Notching: Adding essential guides for the sewing team, including notches, placement marks, and alignment indicators.

– Quality Checks: Reviewing cut panels for accuracy in size, shape, and quantity before sending them to the sewing department.

– Efficient Material Use: Incorporating smart layout plans to reduce offcuts and support more sustainable fabric consumption.

Cutting is more than a technical step—it is a craft that ensures every garment comes together cohesively and with professional consistency. When producing with Megaya Bali, your pieces are cut with accuracy, care, and intention, setting the tone for a flawless sewing and assembly process. This attention to detail helps transform your patterns into garments that fit beautifully and match the quality your brand stands for.