Bundling

Bundling is the organized process of grouping and securing cut fabric pieces into complete sets for each garment before they move into the sewing stage. At Megaya Bali, bundling ensures that every panel—front, back, sleeves, collars, ribbing, waistbands, pockets, and other components—stays together as a matched unit, maintaining accuracy, order, and production efficiency throughout the assembly line.

After fabric has been relaxed, cut, and marked, each garment is separated into its own bundle. This prevents mix-ups between sizes, colors, or styles, and ensures sewing operators receive a complete and properly organized set of pieces. Proper bundling is especially important for collections with multiple sizes, intricate paneling, or mixed materials, as it helps maintain consistency from the first garment to the final batch.

Megaya Bali performs bundling with strict attention to detail, following your size run, tech pack guidelines, markers, and construction requirements. While we do not create tech packs, we execute your specifications with precision to ensure each garment’s components are handled carefully and consistently before the sewing process begins.

Our Bundling Process Includes:
– Sorting by Size & Style: Ensuring each bundle contains pieces that match exactly—correct size, color, fabric type, and design variation.

– Complete Panel Collection: Gathering every required piece for a garment, including small components like pocket bags, facings, straps, and lining.

– Labeling & Identification: Using tags, stickers, or labeling systems to keep bundles organized and easy for sewing operators to identify.

– Color & Dye Lot Separation: Preventing mixing between different dye batches or shade variations.

– Layer Control for Bulk Production: Ensuring multi-layer cuts are sorted accurately by layer to maintain consistency.

– Protection of Fabric Pieces: Keeping cut pieces flat, clean, and protected from stretching, wrinkling, or contamination.

– Efficient Workflow Distribution: Delivering bundles to sewing teams in the correct order to maintain production flow and minimize delays.

Why Brands Choose Megaya Bali for Professional Bundling:
– Ensures every garment receives the correct components

– Minimizes production errors caused by missing or mismatched pieces

– Improves sewing efficiency and workflow organization

– Supports accurate size runs and color consistency

– Ideal for complex designs, multi-panel garments, and detailed constructions

– Maintains cleanliness and quality of cut fabric pieces

– Ensures consistency from sampling through bulk manufacture

At Megaya Bali, bundling is treated as an essential bridge between cutting and sewing—a stage where precision and organization define the smoothness of production that follows. By carefully preparing each garment bundle, we help ensure that sewing operators work efficiently, that every piece aligns perfectly, and that your final product meets the highest standards of craftsmanship. Bundling may be behind the scenes, but it makes a powerful difference in garment accuracy, consistency, and overall production quality.