BOM

A Bill of Materials (BOM) is a comprehensive list of all materials, components, trims, fabrics, threads, labels, buttons, zippers, and accessories required to manufacture a garment. It specifies quantities, sizes, colors, and any special instructions related to each material.

At Megaya Bali, the BOM serves as a foundational reference that ensures every garment is produced according to the approved design, tech pack, and quality standards.

Why It’s Important
The BOM is critical because it:
– Ensures accurate material usage, preventing shortages or excess waste

– Supports cost calculation, helping brands understand production expenses

– Provides clarity for sourcing, cutting, and production planning

– Facilitates workflow coordination, ensuring that all trims and fabrics are available when needed

– Maintains product consistency, as every item is produced with the same materials and specifications

– Supports quality control, allowing inspection teams to verify that all required components are correctly applied

Without a detailed BOM, production can face delays, inconsistencies, and errors in materials, potentially affecting garment quality and delivery timelines.

How BOM Works at Megaya Bali
Megaya Bali integrates the BOM into every stage of garment production to ensure accuracy, efficiency, and traceability.
1. BOM Compilation
After receiving the client’s tech pack or design specifications, Megaya Bali compiles a detailed BOM listing all fabrics, trims, and accessories.
Quantities, colors, sizes, and supplier details are included to facilitate precise sourcing and production.

2. Material Sourcing & Verification
All items on the BOM are sourced according to client instructions and quality standards.
Fabrics and trims are inspected for compliance with specifications before production begins.

3. Production Alignment
The BOM is referenced at every stage of production, including cutting, sewing, finishing, and QC.
Any substitutions or deviations are approved and documented to maintain transparency and consistency.

4. Integration with Quality Control
Inline and final inspections cross-check the BOM to ensure all required materials and components are correctly applied.
Defective or missing items are flagged, corrected, and reported for client approval.

5. Record-Keeping & Reporting
The BOM is maintained as part of production documentation, ensuring traceability for each garment and batch.
Supports audits, cost verification, and future production planning.

Megaya Key Advantages of BOM Management
Megaya Bali’s meticulous BOM process provides brands with:
– Accuracy in material usage, reducing waste and cost overruns

– Consistency in product quality, ensuring every unit matches the approved sample

– Seamless production workflow, with materials prepared and allocated efficiently

– Transparency for clients, with clear documentation of all components and quantities

– Enhanced QC reliability, making it easier to track and verify each component

– Support for small or large production runs, maintaining the same standards across batches

– Integrated sourcing and production, aligning with lead time, MOQ, and bulk order planning

At Megaya Bali, the BOM is a cornerstone of organized, reliable, and high-quality garment manufacturing. By carefully managing every material and component, we ensure that your garments are produced consistently, efficiently, and in full compliance with your design vision.