Construction Sheet

A Construction Sheet is a detailed document that outlines how a garment is assembled, including stitching types, seam placement, finishing details, and order of operations. It acts as a technical guide for production teams, ensuring that each garment is constructed consistently and according to design specifications.

At Megaya Bali, the construction sheet serves as a bridge between design intent and manufacturing execution, ensuring that every stitch, seam, and finish meets the client’s expectations.

Why It’s Important
Construction sheets are crucial because they:
– Provide a step-by-step guide for sewing operators and production teams

– Ensure consistency and accuracy across all garments in a production batch

– Prevent errors or misunderstandings during sewing and assembly

– Support quality control, as inspectors can verify stitching, seam types, and finishing against the sheet

– Maintain brand standards, ensuring the final product matches the approved design

– Facilitate training, enabling new operators to understand assembly requirements quickly

Without a construction sheet, production teams may interpret the design differently, leading to inconsistencies, defects, or rework.

How Construction Sheets Work at Megaya Bali
Megaya Bali integrates construction sheets into every stage of production to ensure clarity, precision, and quality.
1. Creation & Detailing
Construction sheets are drafted based on the approved tech pack and fit sample
Includes information on stitching type (overlock, topstitch, bartack), seam allowance, thread color, and special techniques

2. Production Guidance
Sewing operators reference the construction sheet for correct stitch type, sequence, and placement
Ensures consistency even across multiple operators or production lines

3. Quality Control Integration
Inline QC uses construction sheets to verify correct stitching, seam placement, and finishing
Final QC compares finished garments against the construction sheet to ensure full compliance

4. Documentation & Reference
Construction sheets are stored as part of production records for traceability and future runs
Any adjustments, modifications, or special instructions are noted for reference

Megaya Key Advantages of Construction Sheet Management
Megaya Bali’s approach to construction sheets provides brands with:
– Precision in garment assembly, ensuring consistent quality across all units

– Clear instructions for sewing operators, minimizing errors and rework

– Integration with tech packs and measurement specs, supporting cohesive production

– Enhanced quality control, making it easy to verify seams, stitching, and finishes

– Consistency across batches, maintaining the same construction standards for small or large runs

– Support for complex designs, allowing accurate replication of detailed garments

– Documentation for traceability, helping future productions maintain consistency

At Megaya Bali, construction sheets are an essential tool for high-quality garment production. By providing detailed assembly instructions, we ensure every garment reflects the approved design, maintains structural integrity, and meets the brand’s professional standards.